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Rinser Filler Capper Machine
Automatic Rinser Filler Capper Machine For Soda
Our company is engaged in manufacturing and supplying a high quality Rinser Filler Capper Machine that requires the least maintenance and are easy to installed. These are fabricated using premium quality components and advanced techniques in compliance with the international standards. The offered machine is available in various technical specifications to meet the diverse needs of the clients. We offer this Rinser Filler Capper Machine at industry leading prices.
The complete base frame of the machine is made of S.S. 304 square pipes and sheets. The center column assembly and star housing of the machine is also made of S.S.304. All parts coming in contact with the product are made of S.S.316. The filling valves are as per international standard. All guides and stars are made of U.H.M.W.P.E. and S.S.304. The speed of the machine controlled by, Siemens make, variable frequency drive. The machine covered with stainless steel covers at the bottom and upper sides are covered with stainless frame and transparent acrylic sheets. The liquid level in the filler tank is automatically controlled by electronic probe and pneumatic valve. The electrical panel is also made of S.S, 304 materials.
The special feature of the machine is that the capping system is provided with U.V. lamp & water spray Jet for rinsing, to kill the bacteria within the cap, well before the cap moves on to the bottle. The above system creates a full Hygienic conditions in the machine.
The machine is a trio-block machine and is fully automatic, with continuous rotary motion and no bottle filling, no bottle no capping system. The basic machine is a counter pressure filling machine and is suitable for filling PET bottles, from 0.2 lt. to 2.0 lt. bottles for products like, Mineral water, non-carbonated /carbonated soft drinks and soda etc. The machine is adjustable and could be used for different sizes (0.2 L to 2.0 L.) and shape of the bottles with only out-feed star as additional change parts for each different size for PET bottle. The machine has Electro - pneumatic controls.
The bottles are carried by the air conveyor to in feed star and to the rotary Rinsing section. The bottleÃ¢â¬â¢s neck is gripped by rinsing head and during the rotation the bottle is rotated 180 degree to make the bottleÃ¢â¬â¢s upside down to the rinsing spray jet. The bottle is rinsed with water in the first zone and then drip dried in the second zone during rotation. The bottle is then rotated 180 degree again and released to the next star. This star takes the bottle to the lift cylinder of the rotary filler. The bottle is lifted to the filling valve for the whole filling cycle. Filing is done by counter pressure filling valves. The bottle is, then taken by the next star to the capping machine. The screw on caps are dumped in the hopper, where the caps are oriented straight by rotating disc and transferred to the cap suit. The capping operation is done by the capping heads. After capping, the bottle is transfer to the out feed conveyor, leading to the automatic labeling machine and Crate Packer machine.
NOTE: Since, the PET bottles are held by its neck and transferred from neck to neck within the machine, hence, no change part is required for different size of bottles from 0.2 Lt. to 2.0 Lt. and the change over from one size to another size could be done within one minute. Only out-feed star is to be changed, which is used to transfer the bottles to the slat chain conveyor after capping.
- No. of rinsing heads : 8 Nos.
- No. of filling heads : 8 Nos.
- No. of capping heads : 4 Nos.
- Product to be filled : Soft drink / Soda (Carbonated Drink)
- Filling method : By Counter Pressure
- Capacity : 2400 BPH in 600 ML.
- Size of the bottle : 0.5 L. To 2.0 L. Bottles
- Air Required : 200 Ltr. Per minute at 5 kg/cm2 pressure
- Conveyor working height : 1050 + - 50 mm
- Size (L X B X H ) : 3200 X 1750 X 2400 mm
- Total Electrical Power : 3.5 KW.